d-onefactory

Creates detailed production plans and acts as a communication hub between planning and shop floor teams.

Visual representation of planned and production orders, including setup times.

Manages capacity with operator variants and setup time considerations.

Handles machine calendars, block zones, and maintenance schedules.

Uses colors to indicate order types, material availability, and delivery compliance.

Integrates live production data for quick adjustments and performance impact analysis.

Offers drag & drop, re-alignment, and automatic adjustments in scheduling.

Optimizes production sequences for machine utilization and constraint management.

Schedules considering capacity, precedence, due dates, calendars, shifts, and setup times.

Optimizes sequences to reduce setup time and improve resource use.

Uses Overall Equipment Effectiveness to calculate processing times.

Manages inventory levels by scheduling forward or backward from deadlines.

Connects with ERP to download master data and upload schedules.

Verifies material, sub-assembly, and resource availability before production.

Tracks availability of parts needed for production.

Identifies finished goods orders with component shortages.

Visually indicates clear-to-build status in Gantt charts.

Shows components with insufficient stock to cover orders.

Displays live stock updates, purchase orders, and in-transit stock.

Integrates with ERP for on-demand and background material data.

Manages routing templates for production processes.

Handles capacity and approval management for routings.

Manages routing variations with date validity.

Configures the number of operators required for routing steps.

Manages different operations within routings.

Manages tools and equipment needed for each routing operation.

Manages required skills for each operation in routing.

Uploads checklists and instructions in various formats.

Downloads routing data from ERP systems.

Uses OEE to calculate and update processing times.

Easily block off machine or machine group time in calendars.

Manages shifts per machine and week.

Schedules maintenance, training, shutdowns, and holidays.

Manages changeover times between materials on machines.

Sets up recurring calendar events like maintenance.

Downloads calendar data from ERP systems.

Visually communicates performance and expectations on the shop floor.

Allows mobile monitoring of production progress across the plant.

Displays real-time progress and downtime in offices.

Shows performance against targets at production lines.

Visualizes material requests and replenishment needs.

Provides a plant-wide overview of key information for employees.

Visual signaling system for issues in corridors.

Manages and controls shop floor operations for efficiency.

Executes production at the machine level, displaying order and machine data.

Initiates production orders from the shop floor schedule.

Manages operator login, team declarations, skill checks, and checklists at shift start.

Allows operators to declare produced quantities and scrap.

Records data when production orders are stopped.

Collects live data on quantities, status, and machine processes.

Collects process data from machines using Industrial IoT.

Monitors parameters in real-time with SPC and alerts for deviations.

Gathers data from PLCs, devices, and sensors via IIOT.

Analyzes machine and process data for continuous improvement.

Integrates with SCADA systems to collect real-time machine data.

Aims for minimal errors, reactivity, traceability, and predictability.

Manages core data for production lines and machines.

Sets up workstations with start/stop order declaration points.

Configures equipment and connected IoT devices.

Configures storage, picking, modules, ERP links, and workstation names.

Sets up automatic material backflushing processes.

Manages packaging material replenishment.

Configures buffers like Kanban systems for material flow.

Configures replenishment using Kanban or dynamic BOM methods.

Centralized management of equipment and IoT parameters.

Links equipment to specific production areas.

Connects equipment to IoT sensor and PLC variables.

Defines parameter details like name, type, unit, and decimals.

Triggers alerts for parameter deviations from set limits.

Enables tracking and quality control through parameter monitoring.

Tracks performance losses due to slow cycles and small stops.

Collects downtime reasons manually or automatically from sensors/PLCs.

Integrates with SAP PM for predictive maintenance.

Tracks time spent on non-value-added activities.

Notifies support functions and supervisors of prolonged downtimes.

Provides tools for managing and tracking maintenance activities.

Schedules maintenance based on time intervals.

Tracks spare parts for better inventory organization.

Automates spare part purchasing based on inventory levels.

Manages maintenance work orders from planning to completion.

Provides metrics, visualizations, and historical records of maintenance.

Manages PM based on schedules and condition triggers.

Operators can request maintenance for breakdowns.

System can predict malfunctions based on sensor data.

Notifies engineers of breakdowns with urgency and type details.

Provides engineers with breakdown details and equipment data.

Provides access to video guides for maintenance procedures.

Real-time spare parts inventory check for maintenance.

Allows recording videos/audio of maintenance for knowledge base.

Closes maintenance activities with data for reports.

Streamlines creation, management, and distribution of work instructions.

Creates consistent, step-by-step instructions with visuals.

Reduces costs compared to paper-based or training programs.

Shows instructions on machine screens.

Includes detailed steps and visuals for clarity.

Declares finished goods or sub-assemblies at container completion.

Scans QR codes to declare container completion.

Assigns batch details to containers (lot, quantity).

Optional automatic component consumption based on production.

Real-time data interface with ERP for backflushing.

Triggers movement of produced goods to warehouse/buffer.

Requests new packaging when needed.

Verifies components against Bill of Materials during consumption.

Checks quality and consignment status of components.

Automatically corrects stock discrepancies during consumption.

Records all production declarations and component consumption.

Tracks worker login/logout on machines for activity monitoring.

Verifies worker skills against production activity.

Manages employee training plans.

Displays work instructions to workforce.

Manages skill levels per plant, machine, and operation.

Reports on flexibility, performance, availability, and certifications.

Performs checklists before starting new production orders.

Manages scrap directly on the shop floor.

Predicts defects using real-time process data.

Allows declaration of defects during production.

Monitors and predicts quality effects of environmental factors.

Records internal quality issues and notifications.

Tracks corrective actions and audits (coming soon).

Collects quality data across the supply chain.

Manages quality status at batch and container levels.

Integrates with Statistical Process Control systems.

Provides reports and tools for quality data analysis.

Tracks scrap and rework activities, reasons, and quantities.

Integrates with quality notifications for data flow.

Provides live visibility into scrap and rework operations.

Allows scrapping specific components in the BOM.

Supports analysis to identify root causes of scrap/rework.

Manages checklists for quality, production, and warehouse.

Supports checklists for quality, production, warehouse, and more.

Easy-to-use interface for operators and supervisors.

Allows custom result options for each check.

Adaptable for various inspection processes across areas.

Uploads images or documents to support checklists.

Tracks and reports on completed checks for insights.

Manages quality-related incidents efficiently.

Records issues from customers, suppliers, and internal teams.

Easy to use for operators and supervisors.

Allows custom result options for quality checks.

Adaptable for different inspection processes.

Uploads supporting files to quality notifications.

Tracks and reports on quality issue resolution.

Centralized employee data management integrated with HR systems.

Connects with external HR systems for employee data.

Integrates with time attendance systems for shift tracking.

Complete employee file with data, skills, certifications, etc.

Manages expiring documents with automatic reminders.

Defines and tracks employee skills and maps them to job roles.

Manages skill levels by plant, machine, and operation.

Identifies skill gaps and training needs.

Manages skill maps to align workers with tasks.

Optimizes workforce use and reduces errors.

Checks skills against activity during login/logout.

Manages planned and unplanned absences.

Automates and optimizes shift scheduling.

Assigns workers to machines based on skill maps and schedules.

Collects production quantities and scrap data from machines.

Collects machine downtime status and changes.

Collects product process data like temperature and calibration.

Tracks batch/serial numbers of materials used.

Records production activities like start/stops and downtimes.

Collects data manually or automatically from workers/systems.

Traces information for individual devices by serial number.

Provides reports and analytics for complete traceability.

Analyzes Overall Equipment Effectiveness to identify bottlenecks.

Tracks material usage and flow.

Logs and reports production downtime events.

Integrates various data sources for analysis.

Uses Pareto charts to prioritize efficiency improvements.

Reports on machine-level production data.

Reports on the traceability of operations.

Manages user accounts within the system.

Defines and manages user roles and permissions.

Controls user access to authorized plants or facilities.

Integrates with Active Directory for single sign-on capability.

Creates unique IDs for containers.

Configures label templates with QR codes, barcodes, etc.

Manages label printers within the system.

Uses unique IDs (barcode, QR code, RFID, NFC) on containers for tracking.

Improves visibility and accountability of batches.

Enables quick separation of batches in case of quality issues.

Simplifies investigations of production deviations.

Provides live tracking of stock within the warehouse.

Designed for fast processing with standard equipment.

Enhances overall manufacturing efficiency and processes.

Uses visual boards to monitor warehouse and logistics.

Displays warehouse performance metrics by hour.

Summarizes warehouse missions and activities.

Alerts for material shortages or stockouts.

Shows shipment status by cargo and delivery notes.

Visualizes material requests by type.

Tracks status and timing of forklift missions.

Displays status of requests from machines, buffers, etc.

Visualizes the status of each forklift.

Imports Good Receipts, ASNs, PO Transfers, and Returns from ERP.

Option to print master labels from good receipt lists.

Manages quality checks upon material receipt.

Supports cross-docking operations.

Automatically creates missions to move materials to the shop floor.

Identifies containers upon receipt.

Links unique container IDs to receipt information.

Identifies containers using supplier labels.

Identifies using ERP good receipt numbers.

Identifies containers by Lot or Batch.

Handles identification of multiple containers.

Links internal batches to supplier batches.

Tracks quality status of received materials.

Manages consignment stock status.

Tracks container positions and movements throughout the factory.

Manages quality at batch or container level.

Connects with ERP quality modules.

Allows quality decisions at batch or container level.

Manages inspection strategies and free pass statuses.

Manages vendor information and documentation.

Handles partial rejections by moving rejected boxes to designated zones.

Syncs batch quality status with ERP and manages container quality.

Defines storage locations and settings based on ERP storage.

Manages floor stacking with time windows and replenishment.

Optimizes storage using ABC analysis, FIFO, and lot splitting.

Manages warehouse areas and zones.

Manages buffers, Kanban, and supermarket systems.

Manages location details like container capacity and material allocation.

Configures workflows for complex, multi-step processes.

System-guided putaway process for initial loading.

Optimizes putaway destinations and paths.

Coordinates multiple putaway missions.

Prioritizes putaway for urgent shop floor requests.

Manages locations with automatic internal replenishment.