d-onefactory

Additional features

Shopfloor Scheduling (Integrated with MES)

Creates detailed production plans and acts as a communication hub between planning and shop floor teams.

Graphical Gantt Chart

Visual representation of planned and production orders, including setup times.

Capacity Management (Routing)

Manages capacity with operator variants and setup time considerations.

Calendar Management

Handles machine calendars, block zones, and maintenance schedules.

Color-Coded Order Display

Uses colors to indicate order types, material availability, and delivery compliance.

Real-time Manufacturing Data Integration

Integrates live production data for quick adjustments and performance impact analysis.

Advanced Scheduling Functions

Offers drag & drop, re-alignment, and automatic adjustments in scheduling.

Shopfloor Scheduling & Sequence Optimizer

Optimizes production sequences for machine utilization and constraint management.

Constraint-Based Optimization

Schedules considering capacity, precedence, due dates, calendars, shifts, and setup times.

Resource Utilization Improvement

Optimizes sequences to reduce setup time and improve resource use.

Capacity-Loading Scheduling (%OEE)

Uses Overall Equipment Effectiveness to calculate processing times.

Forward & Backward Scheduling

Manages inventory levels by scheduling forward or backward from deadlines.

ERP Integration (Scheduling)

Connects with ERP to download master data and upload schedules.

Clear To Build - Material Availability Check

Verifies material, sub-assembly, and resource availability before production.

Component/Sub-Assembly Monitoring

Tracks availability of parts needed for production.

FG Order View with Shortages

Identifies finished goods orders with component shortages.

Color-Coded Build Status

Visually indicates clear-to-build status in Gantt charts.

Component Stock View

Shows components with insufficient stock to cover orders.

Real-time Stock Popup

Displays live stock updates, purchase orders, and in-transit stock.

ERP Interface (Material Check)

Integrates with ERP for on-demand and background material data.

Routing Templates

Manages routing templates for production processes.

Capacity & Homologation Management (Routing)

Handles capacity and approval management for routings.

Variant Management (Routing)

Manages routing variations with date validity.

Operator Setup (Routing)

Configures the number of operators required for routing steps.

Operation Management (Routing)

Manages different operations within routings.

Tool & Equipment Management (Routing)

Manages tools and equipment needed for each routing operation.

Skill Management (Routing)

Manages required skills for each operation in routing.

Work Instruction Upload (Routing)

Uploads checklists and instructions in various formats.

ERP Integration (Routing Data)

Downloads routing data from ERP systems.

%OEE Management (Routing)

Uses OEE to calculate and update processing times.

Calendar Management (Block Zones)

Easily block off machine or machine group time in calendars.

Shift Management

Manages shifts per machine and week.

Planned Downtime Management

Schedules maintenance, training, shutdowns, and holidays.

Setup Time Management

Manages changeover times between materials on machines.

Recurrent Calendar Events

Sets up recurring calendar events like maintenance.

ERP Integration (Calendar Data)

Downloads calendar data from ERP systems.

Visual Management - Operation Control

Visually communicates performance and expectations on the shop floor.

Mobile App (Visual Management)

Allows mobile monitoring of production progress across the plant.

Production Progress Visual Boards

Displays real-time progress and downtime in offices.

"Actual vs Target" Boards

Shows performance against targets at production lines.

Material Request Visualization

Visualizes material requests and replenishment needs.

Overall Factory View

Provides a plant-wide overview of key information for employees.

Andon System

Visual signaling system for issues in corridors.

Production Execution Control

Manages and controls shop floor operations for efficiency.

Machine-Level Execution

Executes production at the machine level, displaying order and machine data.

Scheduled Order Start

Initiates production orders from the shop floor schedule.

Shift Start Procedures

Manages operator login, team declarations, skill checks, and checklists at shift start.

Production Progress Declaration

Allows operators to declare produced quantities and scrap.

Production Order Stop Declaration

Records data when production orders are stopped.

Real-time Production Data Collection

Collects live data on quantities, status, and machine processes.

Machine Data Collection (IIOT)

Collects process data from machines using Industrial IoT.

Real-time Parameter Control (SPC)

Monitors parameters in real-time with SPC and alerts for deviations.

IIOT Data from PLC/Sensors

Gathers data from PLCs, devices, and sensors via IIOT.

Big Data Analytics

Analyzes machine and process data for continuous improvement.

SCADA Integration

Integrates with SCADA systems to collect real-time machine data.

Zero Defect/Deviation Focus

Aims for minimal errors, reactivity, traceability, and predictability.

Machine Master Data Management

Manages core data for production lines and machines.

Workstation Configuration

Sets up workstations with start/stop order declaration points.

Equipment & IOT Device Configuration

Configures equipment and connected IoT devices.

Configuration for Various Points

Configures storage, picking, modules, ERP links, and workstation names.

Backflushing Configuration

Sets up automatic material backflushing processes.

Packaging Replenishment Configuration

Manages packaging material replenishment.

Buffer Configuration (Kanban)

Configures buffers like Kanban systems for material flow.

Replenishment Configuration

Configures replenishment using Kanban or dynamic BOM methods.

Equipment & Parameter Management (IIOT)

Centralized management of equipment and IoT parameters.

Machine/Line/Workstation Association (Equipment)

Links equipment to specific production areas.

IIOT Variable Association (Equipment)

Connects equipment to IoT sensor and PLC variables.

Parameter Definition (Equipment)

Defines parameter details like name, type, unit, and decimals.

Deviation Notification (Equipment)

Triggers alerts for parameter deviations from set limits.

Production Tracking & Quality Control (Equipment)

Enables tracking and quality control through parameter monitoring.

Performance Loss Tracking (Downtime)

Tracks performance losses due to slow cycles and small stops.

Downtime Cause Collection

Collects downtime reasons manually or automatically from sensors/PLCs.

Predictive Maintenance Enablement

Integrates with SAP PM for predictive maintenance.

Non-Productive Time Tracking

Tracks time spent on non-value-added activities.

Real-time Escalation

Notifies support functions and supervisors of prolonged downtimes.

Maintenance Management

Provides tools for managing and tracking maintenance activities.

Time-Based Maintenance

Schedules maintenance based on time intervals.

Spare Parts Inventory Management

Tracks spare parts for better inventory organization.

Automated Inventory Purchasing (Maintenance)

Automates spare part purchasing based on inventory levels.

Work Order Management (Maintenance)

Manages maintenance work orders from planning to completion.

KPI & Audit Capabilities (Maintenance)

Provides metrics, visualizations, and historical records of maintenance.

Preventive Maintenance Management

Manages PM based on schedules and condition triggers.

Machine Breakdown Request

Operators can request maintenance for breakdowns.

Malfunction Prediction

System can predict malfunctions based on sensor data.

Breakdown Notification

Notifies engineers of breakdowns with urgency and type details.

Engineer Breakdown Information

Provides engineers with breakdown details and equipment data.

Video Knowledge Base Access

Provides access to video guides for maintenance procedures.

Spare Parts Stock Check (Maintenance)

Real-time spare parts inventory check for maintenance.

Activity Recording (Maintenance)

Allows recording videos/audio of maintenance for knowledge base.

Activity Closure (Maintenance)

Closes maintenance activities with data for reports.

Work Instruction Management

Streamlines creation, management, and distribution of work instructions.

Standardized Work Instructions

Creates consistent, step-by-step instructions with visuals.

Cost Reduction (Work Instructions)

Reduces costs compared to paper-based or training programs.

Work Instruction Display on Machine Board

Shows instructions on machine screens.

Step-by-Step & Visual Aids (Work Instructions)

Includes detailed steps and visuals for clarity.

Product Declaration

Declares finished goods or sub-assemblies at container completion.

Container QR Code Scanning (Declaration)

Scans QR codes to declare container completion.

Batch Information Assignment (Declaration)

Assigns batch details to containers (lot, quantity).

Auto-Consumption (Declaration)

Optional automatic component consumption based on production.

ERP Interface (Backflushing)

Real-time data interface with ERP for backflushing.

Goods Movement Trigger (Declaration)

Triggers movement of produced goods to warehouse/buffer.

Packaging Request Trigger (Declaration)

Requests new packaging when needed.

Component BOM Verification (Consumption)

Verifies components against Bill of Materials during consumption.

Quality & Consignment Status Check (Consumption)

Checks quality and consignment status of components.

Stock Realignment (Consumption)

Automatically corrects stock discrepancies during consumption.

Consumption Recording

Records all production declarations and component consumption.

Workforce Login/Logout Tracking

Tracks worker login/logout on machines for activity monitoring.

Skill vs Activity Check (Workforce)

Verifies worker skills against production activity.

Training Plan Definition & Tracking (Workforce)

Manages employee training plans.

Work Instruction Display (Workforce)

Displays work instructions to workforce.

Skill Level Management (Workforce)

Manages skill levels per plant, machine, and operation.

Workforce Reporting

Reports on flexibility, performance, availability, and certifications.

Pre-Production Checklist (Quality)

Performs checklists before starting new production orders.

Shopfloor Scrap Management (Quality)

Manages scrap directly on the shop floor.

Predictive Defect Analysis (Quality)

Predicts defects using real-time process data.

Defect Declaration (Quality)

Allows declaration of defects during production.

Remote Quality Monitoring (IIOT)

Monitors and predicts quality effects of environmental factors.

Internal Problem Recording (Quality)

Records internal quality issues and notifications.

Corrective Action & Audit Tracking (Quality)

Tracks corrective actions and audits (coming soon).

Supply Chain Quality Collection

Collects quality data across the supply chain.

Batch/Container Quality Status Management

Manages quality status at batch and container levels.

SPC System Integration (Quality)

Integrates with Statistical Process Control systems.

Data Analysis Reports & Tools (Quality)

Provides reports and tools for quality data analysis.

Scrap & Rework Tracking

Tracks scrap and rework activities, reasons, and quantities.

Quality Notification Integration (Scrap/Rework)

Integrates with quality notifications for data flow.

Real-time Scrap/Rework Visibility

Provides live visibility into scrap and rework operations.

Component-Level Scrap Option

Allows scrapping specific components in the BOM.

Root Cause Analysis Support (Scrap/Rework)

Supports analysis to identify root causes of scrap/rework.

Checklist Management

Manages checklists for quality, production, and warehouse.

Multi-Category Checklists

Supports checklists for quality, production, warehouse, and more.

User-Friendly Checklist Interface

Easy-to-use interface for operators and supervisors.

Customizable Checklist Results

Allows custom result options for each check.

Scalable Checklist Solution

Adaptable for various inspection processes across areas.

Attachment Upload (Checklist)

Uploads images or documents to support checklists.

Real-time Checklist Tracking & Reporting

Tracks and reports on completed checks for insights.

Quality Notification Management

Manages quality-related incidents efficiently.

Internal/External Issue Capture (Quality Notifications)

Records issues from customers, suppliers, and internal teams.

User-Friendly Interface (Quality Notifications)

Easy to use for operators and supervisors.

Customizable Results (Quality Notifications)

Allows custom result options for quality checks.

Scalable Solution (Quality Notifications)

Adaptable for different inspection processes.

Attachment Upload (Quality Notifications)

Uploads supporting files to quality notifications.

Real-time Tracking & Reporting (Quality Notifications)

Tracks and reports on quality issue resolution.

Workforce Management (Centralized)

Centralized employee data management integrated with HR systems.

HR System Integration (Workforce)

Connects with external HR systems for employee data.

Time Attendance System Integration (Workforce)

Integrates with time attendance systems for shift tracking.

Personnel Reference File (Workforce)

Complete employee file with data, skills, certifications, etc.

Document Expiry Management (Workforce)

Manages expiring documents with automatic reminders.

Skill Mapping Management

Defines and tracks employee skills and maps them to job roles.

Skill Level Management (Skill Mapping)

Manages skill levels by plant, machine, and operation.

Workforce Flexibility Visibility (Skill Mapping)

Identifies skill gaps and training needs.

Employee Skill Map Management

Manages skill maps to align workers with tasks.

Workforce Utilization Optimization (Skill Mapping)

Optimizes workforce use and reduces errors.

Login/Logout Skill Check (Skill Mapping)

Checks skills against activity during login/logout.

Personnel Calendar Management (Workforce Calendar)

Manages planned and unplanned absences.

Workforce Schedule Management

Automates and optimizes shift scheduling.

Efficient Worker Assignment

Assigns workers to machines based on skill maps and schedules.

Machine Data Collection (Traceability)

Collects production quantities and scrap data from machines.

Downtime Status Collection (Traceability)

Collects machine downtime status and changes.

Process Data Collection (Traceability)

Collects product process data like temperature and calibration.

Material Batch/Serial Tracking (Traceability)

Tracks batch/serial numbers of materials used.

Activity List Collection (Traceability)

Records production activities like start/stops and downtimes.

Manual/Automatic Data Input (Traceability)

Collects data manually or automatically from workers/systems.

Individual Device Tracing (Traceability)

Traces information for individual devices by serial number.

Traceability Analytics & Reports

Provides reports and analytics for complete traceability.

OEE Reports (Analytics & Reports)

Analyzes Overall Equipment Effectiveness to identify bottlenecks.

Material Traceability Reports (Analytics & Reports)

Tracks material usage and flow.

Production Downtime Register (Analytics & Reports)

Logs and reports production downtime events.

Multi-Data Source Integration (Analytics & Reports)

Integrates various data sources for analysis.

Pareto Charts (Analytics & Reports)

Uses Pareto charts to prioritize efficiency improvements.

Machine Production Data Reports (Analytics & Reports)

Reports on machine-level production data.

Operation Traceability Reports (Analytics & Reports)

Reports on the traceability of operations.

User Management

Manages user accounts within the system.

Role Management

Defines and manages user roles and permissions.

Plant Access Control

Controls user access to authorized plants or facilities.

Single Sign-On (SSO)

Integrates with Active Directory for single sign-on capability.

Unique Container ID Generation (Label Printing)

Creates unique IDs for containers.

Label Template Configurator

Configures label templates with QR codes, barcodes, etc.

Printer Management

Manages label printers within the system.

d-one Warehouse Management System (WMS) Features

Unique Container Identification (WMS)

Uses unique IDs (barcode, QR code, RFID, NFC) on containers for tracking.

Batch Visibility & Accountability (WMS)

Improves visibility and accountability of batches.

Efficient Batch Segregation (WMS)

Enables quick separation of batches in case of quality issues.

Deviation Investigation Simplification (WMS)

Simplifies investigations of production deviations.

Real-time Stock Traceability (WMS)

Provides live tracking of stock within the warehouse.

High-Speed Processing (WMS)

Designed for fast processing with standard equipment.

Manufacturing Process Improvement (WMS)

Enhances overall manufacturing efficiency and processes.

Visual Management in Warehouse

Uses visual boards to monitor warehouse and logistics.

Hourly Performance Boards (Warehouse)

Displays warehouse performance metrics by hour.

Mission Summary Boards (Warehouse)

Summarizes warehouse missions and activities.

Material Availability Alerts (Warehouse)

Alerts for material shortages or stockouts.

Shipment Status Boards (Warehouse)

Shows shipment status by cargo and delivery notes.

Production Material Request Boards (Warehouse)

Visualizes material requests by type.

Forklift Mission Status (Warehouse)

Tracks status and timing of forklift missions.

Request Status Boards (Warehouse)

Displays status of requests from machines, buffers, etc.

Forklift Status Visualization (Warehouse)

Visualizes the status of each forklift.

Receipt - ERP Import

Imports Good Receipts, ASNs, PO Transfers, and Returns from ERP.

Master Label Printing (Receipt)

Option to print master labels from good receipt lists.

Inbound Quality Management (Receipt)

Manages quality checks upon material receipt.

Cross-Docking Support (Receipt)

Supports cross-docking operations.

Automatic Shopfloor Mission (Receipt)

Automatically creates missions to move materials to the shop floor.

Container Identification (Receipt)

Identifies containers upon receipt.

Unique ID Association (Receipt)

Links unique container IDs to receipt information.

Identification from Supplier Label (Receipt)

Identifies containers using supplier labels.

Good Receipt Number Identification (Receipt)

Identifies using ERP good receipt numbers.

Lot/Batch Identification (Receipt)

Identifies containers by Lot or Batch.

Multi-Container Identification (Receipt)

Handles identification of multiple containers.

Internal Batch - Supplier Batch Association (Receipt)

Links internal batches to supplier batches.

Quality Status Tracking (Receipt)

Tracks quality status of received materials.

Consignment Status Management (Receipt)

Manages consignment stock status.

Full Factory Movement Tracking (Receipt)

Tracks container positions and movements throughout the factory.

Quality Management by Batch/Container (Inbound Quality)

Manages quality at batch or container level.

ERP Quality Module Integration (Inbound Quality)

Connects with ERP quality modules.

Usage Decision by Batch/Container (Inbound Quality)

Allows quality decisions at batch or container level.

Inspection Strategy Management (Inbound Quality)

Manages inspection strategies and free pass statuses.

Vendor Control & Documentation (Inbound Quality)

Manages vendor information and documentation.

Partial Rejection Handling (Inbound Quality)

Handles partial rejections by moving rejected boxes to designated zones.

ERP Quality Status Sync (Inbound Quality)

Syncs batch quality status with ERP and manages container quality.

Warehouse Storage Definition

Defines storage locations and settings based on ERP storage.

Floor/Block Pallet Stacking

Manages floor stacking with time windows and replenishment.

Storage Optimization (ABC, FIFO, Lot Split)

Optimizes storage using ABC analysis, FIFO, and lot splitting.

Zone Management (Warehouse)

Manages warehouse areas and zones.

Buffer/Kanban/Supermarket Management (Warehouse)

Manages buffers, Kanban, and supermarket systems.

Location Management (Warehouse)

Manages location details like container capacity and material allocation.

Configurable Multi-Path Workflow (Warehouse)

Configures workflows for complex, multi-step processes.

Guided Putaway

System-guided putaway process for initial loading.

Destination & Path Optimization (Putaway)

Optimizes putaway destinations and paths.

Multi-Mission Coordination (Putaway)

Coordinates multiple putaway missions.

Shopfloor Request Handling (Putaway)

Prioritizes putaway for urgent shop floor requests.

Automatic Replenishment Locations (Putaway)

Manages locations with automatic internal replenishment.