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MAGMASOFT

by MAGMA GmbH · Since 1988
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ActiveAvailable globallyCloudOn-premise
Quick facts
VendorMAGMA GmbH
Year launched1988
StatusActive
Location# 3-5-900/1, 2nd Floor, Aparajitha Arcade, HImayathnagar, Hyderabad, Telangana 500062, IN
Countries servedGlobal
Languages6
Integrations
Free tier
Free trial
Contact salesYES

About MAGMASOFT

MAGMASOFT is a simulation software from MAGMA GmbH designed for the casting industry. It provides advanced simulation capabilities, real-time process monitoring, and user-friendly interfaces so engineers can effectively analyze and improve casting processes. This software includes support for multiple languages, catering to international users across Europe, North America, Asia-Pacific, and South America. MAGMASOFT also allows for efficient thermal and fluid dynamic simulations, helping users increase productivity and reduce defects in their casting operations. Key capabilities: simulation of casting processes real-time monitoring multi-language support defect analysis process improvement Best for: engineering teams that need to analyze and improve casting methods.

MAGMASOFT is the industry-leading, high-end simulation and optimization software for the metal casting sector. Its flagship feature, Autonomous Engineering™, is a revolutionary tool that automates the optimization of casting designs and processes to simultaneously meet quality and cost targets with minimal human intervention. Offering comprehensive, multi-physics simulation of every major casting process (sand, die, investment, etc.), it reliably predicts defects like shrinkage and porosity, and includes advanced modules for stress and heat treatment analysis. While the high licensing cost and substantial hardware requirements are barriers, the software's ability to achieve "first-time-right" production, improve yield, and significantly reduce time-to-market makes it an essential and profitable investment for large, sophisticated foundries and manufacturers focused on complex, high-quality cast components.

Pros & Cons

What users like
  • +Covers the entire process from mold filling to solidification, stress, heat treatment
  • +Offers specialized modules for nearly every casting process
  • +Highly accurate and reliable in predicting complex casting defects across various metals and processes.
  • +It cuts down on manual trial-and-error, saving time and human effort
What users flag
  • Requires powerful, multi-core computer workstations or server clusters to run the advanced, time-intensive simulations efficiently

Features

Key features

Autonomous Engineering™
A unique feature that uses Virtual Design of Experiments (DoE) and optimization algorithms to automatically run multiple simulations with varied parameters. It autonomously searches for the optimal and most robust process conditions (gating, temperature, etc.) to achieve desired quality and cost objectives.
Comprehensive Process Simulation
Allows engineers to simulate the entire casting process, including mold filling, solidification, and cooling, providing a full look inside the die. This predictive capability eliminates the need for many expensive physical trial-and-error cycles.
Multi-Physics & Multi-Process Support
Accurately models different physical phenomena (fluid dynamics, heat transfer, stress/strain) and supports a wide range of casting techniques, including High-Pressure Die Casting (HPDC), Sand Casting, Investment Casting, and Continuous Casting. Ensures accuracy and applicability across the entire foundry industry.
Prediction of Casting Defects
Reliably forecasts critical casting defects such as porosity, shrinkage, air entrapment (misruns), hot spots, and distortion (warpage). Allows for proactive design correction before tooling is cut.
Extensive Material & Process Database
Contains a vast, constantly updated library of thermo-physical data and process parameters for virtually all casting materials (iron, steel, non-ferrous alloys). Provides the necessary reliable input for precise and accurate simulations.
MAGMAstress (Stress & Distortion Analysis)
A dedicated module to simulate residual stresses, micro- and macro-deformations, and hot/cold crack formation that occur during cooling and heat treatment. Crucial for designing structurally sound components that meet performance specifications.
Parametric Solid Modeling & CAD Integration
Includes a geometry modeler for quickly creating runners and feeders, and supports import from major CAD formats (STEP, IGES, CATIA, NX, etc.). Facilitates easy manipulation of casting system components for optimization runs.

Additional features

Microstructure and Property Prediction
Material-specific modules (MAGMAiron, MAGMAsteel, MAGMAnonferrous) predict the final microstructure, grain size, and mechanical properties of the cast component. Links the casting process to the final component performance.
Gating and Risering Design
Integrated tools and a rich database of geometric elements allow for the quick, parametric design and layout of feeding and gating systems. Streamlines the process of setting up the casting simulation geometry.
MAGMAdielife
A module focused on the simulation and prediction of die life for permanent molds and die-casting tools. Helps optimize mold cooling and design to extend the lifespan of expensive tooling.
Heat Treatment Simulation (MAGMA HT thermal)
Simulates processes like quenching, annealing, and normalizing, including phase kinetics. Predicts the outcome of post-casting treatments on component properties and distortion.
Core and Mold Simulation (MAGMAc+m)
Functionality for the prediction of core shooting, gassing, and purging in the core production process. Addresses quality issues originating in the mold/core making process.
Project Management Perspective
A dedicated interface for handling, organizing, and comparing multiple simulation and optimization projects and their results. Improves workflow efficiency when running complex, multi-scenario optimizations.
Parallel Computing Support
The software is designed to take full advantage of multi-core CPUs, multiprocessor workstations, and cluster servers. Significantly reduces the calculation time for complex, high-resolution simulations.

Pricing

Free trial
Free version
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Countries & Languages

Global
Countries served
6
Interface languages
5
Billing currencies

Interface languages

EnglishGermanSpanishKoreanChinesePurtuhese (Brasil)

Billing currencies

🇺🇸USD🇪🇺EUR🇬🇧GBP🇨🇳CNY🇮🇳INR

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