MangoGem APS Optimizer logo

MangoGem APS Optimizer

by MangoGem · Since 2009
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ActiveAvailable globallyCloud
Quick facts
VendorMangoGem
Year launched2009
StatusActive
LocationMangoGem SA Chaussée de Louvain 47 1410 Waterloo Belgium BE0477.922.857
Countries servedGlobal
Languages1
IntegrationsN/A
Free tierNO
Free trialNO
Contact salesYES

About MangoGem APS Optimizer

MangoGem APS Optimizer is an intelligent production planning system for factories. It excels by taking the guesswork out of complex production math, using prescriptive AI to find unused capacity that standard ERPs miss.

MangoGem APS Optimizer is an intelligent production planning system for factories. It excels by taking the guesswork out of complex production math, using prescriptive AI to find unused capacity that standard ERPs miss. For a Production Manager or Business Analyst, its value lies in Predictability and Profitability—it ensures that delivery dates are reliable and margins are protected. It is the premier choice for manufacturers transitioning to Industry 4.0 who need more than just a calendar, but a strategic optimization engine.

Pros & Cons

Pros
  • Optimization isn't just about speed; it prioritizes orders based on actual profitability and cost.
  • Models constraints so accurately that schedules can be sent directly to machines without rework.
  • Capable of re-scheduling a complex factory in minutes where manual methods take hours.
Cons
  • Users often request more tutorials as the advanced features have a steep learning curve.
  • Requires high-quality data regarding machine constraints to achieve the best results.
  • The AI concepts can be difficult for traditional planners to grasp initially.

Features

Key features

Dynamic "What-If" Analysis

Allows planners to simulate disruptions (e.g., machine breakdown) and see the ripple effect on the entire schedule instantly.

Advanced Tank Planning

A specialized module for liquid/batch industries to manage flow rates, blending, and cleaning cycles (CIP).

Finite Capacity Scheduling

Models actual constraints (machine speed, labor availability, tool wear) to ensure schedules are realistic.

"Small Data" AI

Uses machine learning that functions effectively without needing millions of data points, making it viable for smaller factories.

Multi-KPI Optimization

Simultaneously balances up to 5 KPIs (e.g., maximizing throughput while minimizing energy costs and late orders).

Additional features

Gantt Chart Interface

Interactive drag-and-drop environment for manual fine-tuning.

Resource Conflict Resolution

Automatically reassigns tasks to available labor or secondary machines.

KPI Dashboard

Real-time visual tracking of profitability, lead times, and resource utilization.

Real-time Re-scheduling

Updates the entire plant's plan in minutes when new orders arrive.

Constraint Management

Handles parallel work, alternative machines, and tool clustering.

Sequence-Dependent Setups

Calculates optimal sequences to minimize downtime during changeovers.

Bottleneck Analysis

Visually identifies where production will stall before it happens.

Multi-Level BOM Handling

Manages complex product structures across multiple assembly stages.

Material Requirements Planning (MRP)

Integrated MRP runs that link directly to the optimized schedule.

Automated Batching

Groups orders to minimize setup times and material waste.

Pricing

Free trial
Free version
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Countries & Languages

Global
Countries served
1
Interface languages
11
Billing currencies

Interface languages

English

Billing currencies

🇺🇸USD🇪🇺EUR🇬🇧GBP🇯🇵JPY🇦🇺AUD🇨🇦CAD🇨🇳CNY🇮🇳INR🇷🇺RUB🇧🇷BRL🇲🇽MXN

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