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Nexelem

by Virtus Lab · Since 2018
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ActiveAvailable globallyCloudOn-premise
Quick facts
VendorVirtus Lab
Year launched2018
StatusActive
LocationVirtusLab Ltd. 40 Bank Street HQ3 London, E14 5NR
Countries servedGlobal
Languages2
Integrations
Free tier
Free trial
Contact salesYES

About Nexelem

Nexelem is a Smart Factory Software platform from Virtus Lab that facilitates communication among shop floor, sales, and warehouse teams. It combines MES Software, APS Software, and end-to-end solutions so manufacturing operations can be managed effectively. The software supports automated production planning and features a Generation-Z compliant user interface to ensure usability across diverse workforce demographics. Nexelem is designed to integrate various manufacturing processes and improve overall production efficiency. Key capabilities: MES Software APS Software End-to-End solutions Automated production planning User-friendly interface Best for: manufacturing companies that need to manage production and improve resource allocation.

Nexelem is a next-generation manufacturing management suite developed by VirtusLab to streamline production processes for modern manufacturing companies. It integrates key Industry 4.0 technologies such as MES (Manufacturing Execution System), APS (Advanced Planning and Scheduling), WMS (Warehouse Management System), and IIoT (Industrial Internet of Things), enabling end-to-end visibility and control over production operations. Nexelem digitizes and optimizes production planning, scheduling, and reporting, helping organizations transition from manual spreadsheets to fully automated, paperless workflows. Its modular architecture provides flexibility and scalability, supporting customized deployments tailored to each company’s unique processes. The platform enhances operational efficiency through tools like Gantt charts, Kanban views, KPI dashboards (OEE), and competence matrices. Nexelem also integrates seamlessly with existing ERP systems, allowing for real-time data synchronization and actionable insights. Designed with a people-centric approach, it promotes effective communication between business units, production floors, and warehouses, ensuring reduced lead times, optimal supply chain management, and cost savings. It supports lean manufacturing principles, enabling Just-in-Time (JIT) scheduling, traceability, and continuous improvement.

Pros & Cons

What users like
  • +Fully modular and customizable platform adaptable to diverse manufacturing operational environments.
  • +Seamlessly integrates with ERP, CMMS, and other enterprise-level management systems.
  • +Enables efficient, paperless, and data-driven production workflows improving overall productivity.
  • +Incorporates lean manufacturing methodologies alongside JIT scheduling for optimized efficiency.
  • +Delivers real-time visibility using IIoT connectivity and interactive KPI monitoring dashboards.
What users flag
  • Employees may require initial training sessions to fully utilize software modules.
  • Implementation duration can vary depending on customization scope and configuration requirements.
  • Accessing advanced software functionalities may involve additional licensing or feature costs.
  • Integrating older legacy systems might demand specific technical modifications or adjustments.
  • Consistent internet connectivity is essential for stable and secure cloud access.

Features

Key features

Manufacturing Execution System (MES)
Offers complete visibility of shop-floor operations, supporting paperless manufacturing and real-time data capture.
Advanced Planning and Scheduling (APS)
Optimizes production schedules with Gantt charts, rescheduling options, and integration with external data for accurate forecasting.
Warehouse Management System (WMS)
Manages raw materials, semi-finished goods, and finished product storage efficiently.
IIoT Integration
Connects machinery and devices for live monitoring, data acquisition, and improved operational transparency.
OEE Monitoring
Tracks overall equipment effectiveness with customizable KPI dashboards for productivity analysis.
Kanban and VSM Tools
Implements lean manufacturing concepts through Kanban visual workflows and Value Stream Mapping (VSM).
Competence Matrix and Calendars
Manages employee skills, availability, and capacity for better production allocation.

Additional features

Production Scheduling
Enables dynamic scheduling with real-time rescheduling capabilities.
BOM and MOM Assistance
Helps manage bill of materials and methods of manufacturing efficiently.
Recipe Management
Supports production recipes, formulations, and variants.
Planning Functionalities
Provides tools for MRP, forecasting, and demand-based production.
KPI Dashboards (OEE)
Displays productivity and performance data in intuitive visual formats.
Data Acquisition
Collects operational data from IIoT-enabled devices for real-time insights.
Reporting Station
Provides detailed production reports for analysis and compliance.
API Connectivity
Allows external data integration (e.g., ERP, weather, or stock data).
Lean Tools
Integrates lean manufacturing methodologies, including Kanban and VSM.
Skill Management
Maintains competence matrices for workforce planning and development.

Pricing

Free trial
Free version
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Countries & Languages

Global
Countries served
2
Interface languages
10
Billing currencies

Interface languages

EnglishPolish

Billing currencies

🇺🇸USD🇪🇺EUR🇬🇧GBP🇯🇵JPY🇦🇺AUD🇨🇦CAD🇨🇭CHF🇨🇳CNY🇸🇪SEK🇳🇿NZD

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