Process Simulate logo

Process Simulate

by Siemens · Since 1847
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Quick facts
VendorSiemens
Year launched1847
StatusActive
LocationMunich, Germany
Countries servedN/A
Languages1
Integrations3+
Free tierNO
Free trialYES
Contact salesYES

About Process Simulate

Process Simulate is a digital manufacturing solution for verifying manufacturing processes in a 3D environment. It allows users to plan, simulate, and validate human tasks, robotics, and automation throughout the product development lifecycle.

Process Simulate, part of the Siemens Tecnomatix portfolio, is a digital manufacturing solution designed for the virtual verification of manufacturing processes. It enables engineering teams to plan, simulate, and validate human tasks, robotic processes, and automation in a 3D environment. Key capabilities include assembly simulation, robotics programming and optimization, human ergonomics analysis, and virtual commissioning with real PLC logic. The software helps manufacturers get to market faster, improve production quality, and reduce costs by identifying and resolving issues before physical production begins. It integrates with Teamcenter for collaboration and offers various deployment options, including cloud-based SaaS versions (Process Simulate X). Pricing is not publicly listed, requiring contact with sales, but free trials are available for several product variations. Support is provided through a customer portal and an online community.

Pros & Cons

Pros
  • Allows for virtual validation of manufacturing concepts before physical implementation, reducing costs and rework.
  • Provides comprehensive tools for simulating robotics, human tasks, and assembly processes.
  • Supports virtual commissioning with real PLC logic for realistic validation.
  • Integrates with Teamcenter for collaborative project management.
  • Offers cloud-based (SaaS) versions for flexible deployment and reduced IT overhead.
Cons
  • Pricing information is not publicly available and requires contacting sales.
  • The complexity of the software may present a steep learning curve for new users.
  • Full capabilities may require powerful hardware and additional licensed add-ons.

Features

Key features

Assembly Simulation

Design, analyze, and verify product assembly and disassembly processes to find the most efficient, collision-free sequence.

Robotics Simulation

Develop robotic manufacturing processes with tools for weld seam creation, path generation, motion simulation, and optimization.

Human Simulation

Design, analyze, and optimize detailed human operations by scaling virtual human figures for any task simulation.

Virtual Commissioning

Validate workcell and line installation using real PLC logic, offline programming, and event-based simulation in a virtual environment.

Continuous Manufacturing Simulation

Generate and optimize motion paths for operations like gluing, sealing, spraying, and painting.

Additional features

Factory Design

Create and edit geometric models of factory resources and layouts.

Dynamic Collision Detection

Run collision detection across all manufacturing processes to identify and resolve issues early.

Process Validation

Virtually validate manufacturing concepts upfront to reduce physical prototypes and costly rework.

Teamcenter Collaboration

Share and collaborate on manufacturing projects using Teamcenter integration.

Value Based Licensing

Extend functionality with add-ons for advanced human simulation, VR, motion capture, AI Copilot, and CAD interfaces.

Point Cloud Support

Utilize point cloud data within the simulation environment.

Augmented Reality Digital Twin Alignment

Align digital twins with physical assets using augmented reality.

NVIDIA Omniverse Connector

Connect to the NVIDIA Omniverse platform for enhanced visualization and collaboration.

Pricing

Free trial
Free version
Request a quote
Promo Offer

Countries & Languages

Countries served
1
Interface languages
Billing currencies

Interface languages

English

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