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TPM Pro

by Omnex Systems · Since 1986
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ActiveAvailable globally
Quick facts
VendorOmnex Systems
Year launched1986
StatusActive
Location315 E. Eisenhower Parkway, Suite 300, Ann Arbor, Michigan, 48108, USA
Countries servedGlobal
Languages12
Integrations1+
Free tier
Free trial
Contact salesYES

About TPM Pro

TPM Pro is a quality management software from Omnex Systems that supports total product lifecycle management. It combines features such as document control, risk management, and audit management so users can maintain compliance and improve quality processes. This software is designed to facilitate regulatory compliance and improve product reliability through effective documentation and risk assessment. TPM Pro also provides tools for corrective and preventive actions (CAPA) and integrates with other quality management systems. Key capabilities: document control risk management audit management CAPA tracking reporting and analytics Best for: quality management professionals that need to ensure compliance and improve quality processes.

TPM Pro is a specialized and powerful software solution for total productive maintenance in manufacturing and process industries. Its strengths lie in its real-time OEE monitoring, wireless data acquisition, and robust ERP integration, which provide deep visibility into production and enable data-driven decisions. The system's scalability and multi-device access make it a flexible solution for businesses of varying sizes. While its niche focus and requirement for specific hardware limit broader use, TPM Pro offers a strong and proven tool for companies seeking to optimize their maintenance and improve productivity.

Pros & Cons

What users like
  • +Specifically designed for manufacturing and process industries, with features tailored to Total Productive Maintenance (TPM) principles.
  • +Integrates with existing ERP systems like SAP, JDE, and BPCS for seamless data exchange.
  • +Provides real-time visibility into Overall Equipment Effectiveness (OEE) and other key performance indicators (KPIs).
  • +Offers flexible and scalable solutions, from plug-and-play pilot projects to customized enterprise integrations.
  • +Includes wireless data acquisition devices (TPM Pro ZB) that are easy to install and eliminate manual data entry errors.
  • +Provides access via web applications on multiple devices, including smartphones and tablets.
  • +Automates preventive maintenance scheduling and work order management.
  • +Helps increase production output and improve resource usage, leading to significant savings.
What users flag
  • Focused on a specific niche (maintenance and manufacturing), limiting its applicability for broader ERP functions.
  • Requires investment in specific hardware (TPM Pro ZB wireless devices) for full functionality.
  • Does not offer a free version and requires a direct demo or consultation for pricing details.
  • While it integrates with some ERPs, additional functionality may require further integration efforts.
  • Some reviewers on software comparison sites may focus on alternative CMMS solutions rather than TPM Pro specifically.

Features

Key features

OEE Measurement
Provides tools to monitor, measure, and improve Overall Equipment Effectiveness by capturing real-time data on availability, performance, and quality.
Wireless Data Acquisition (TPM Pro ZB)
Uses proprietary, plug-and-play wireless hardware to collect data from machines without the need for extensive wiring or interference with PLCs.
ERP Integration
Integrates bi-directionally with various ERP systems (e.g., SAP, JDE) to exchange information like work orders and production results.
Predictive Maintenance (via I-IoT)
Enables predictive maintenance through IoT integration, using sensors and big data tools to monitor equipment and optimize planning.
Maintenance Management Automation
Automates the scheduling of preventive maintenance and work orders to streamline maintenance activities.
Best Practice Management
Captures, formalizes, and shares maintenance best practices across the organization to improve consistency and effectiveness.
Cross-Device Accessibility (KPI Monitor)
The KPI Monitor web application provides access to factory data and reports on PCs, smartphones, and tablets.

Additional features

OEE and KPI Monitoring
Provides dashboards and reports to monitor OEE, MTBF, MTTR, and other KPIs.
Wireless Data Collection
Utilizes TPM Pro ZB wireless devices for efficient and error-free data acquisition.
Preventive Maintenance Scheduling
Automates and optimizes maintenance scheduling based on time, usage, or condition.
Work Order Management
Manages and schedules work orders for maintenance and repairs.
Real-Time Visibility
Provides full, real-time visibility of the factory floor through a web application.
Loss Analysis
Helps identify, value, and act on productivity losses using a "Tree of Losses" feature.
Predictive Maintenance
Uses I-IoT platform to enable predictive maintenance based on equipment data.
Best Practice Capture
Captures and shares best maintenance practices across the organization.
Reporting
Generates various reports with multiple selection criteria for data-driven decisions.
Mobile Access
Allows monitoring of the factory via smartphone, tablet, or PC.
ERP Integration
Enables bidirectional data exchange with various ERP systems.
Compliance
Supports compliance with industry standards like IATF 16949.
User Interface
Provides a simple and clear way to understand factory floor information.
Scalability
Offers a scalable system for different requirements, from pilot tests to enterprise solutions.
Customization
Supports customized solutions to meet specific needs.

Pricing

Free trial
Free version
Request a quote
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Countries & Languages

Global
Countries served
12
Interface languages
11
Billing currencies

Interface languages

EnglishFrenchGermanSpanishItalianPortugueseDutchRussianChineseJapaneseKoreanArabic

Billing currencies

🇺🇸USD🇪🇺EUR🇬🇧GBP🇦🇺AUD🇨🇦CAD🇯🇵JPY🇨🇭CHF🇸🇪SEK🇳🇴NOK🇩🇰DKK🇳🇿NZD

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